aesmith wrote:OK, a question for the experts.
Just taking the example of my bike, a 23.5" frame with horizontal top tube, and 73/73 degree angles. How would you change that to remove top-clip overlap? What effect would those changes have on the bikes fit, performance and handling?
I'm not a frame designer, but I assume that the overlap wasn't designed in deliberately, but only arrived as a side-effect of geometry that was needed for the intended purpose.
Increase the top-tube length and reduce the stem extension by the same amount. Unfortunately this is limited by available stems. It's not that shorter stems do anything bad to steering, in fact handlebars work better when their middle is nearer the steering axis, just that males of above average height in a fully stretched racing position have no need of them on current frame designs.
Regarding the intended purpose: most pro racers are tall young(ish) men and of course their bodies are trained so they can get really aerodynamic i.e. stretched out on a bike. Most of them probably don't have any toe overlap actually. The rest of you, including shorter blokes and those with bad backs, want bikes that look superficially the same as the professionals ride and the long stem is a distinctive part of that look. So you get toe overlap. Meanwhile those of us who would rather avoid it cannot easily buy the length of stem we need to do so.
The other solution is to make the head angle less whilst increasing fork offset (AKA "rake" in bicycling circles) to keep trail the same. Trail is the main determinant of handling, so if that can be done the bike will feel much the same. This was possible in the days when the frame builder also made the fork to suit. But now the fork is an outsourced component that comes with 43mm offset, take it or leave it, or maybe a bit more if you search really hard, but even that will only be tinkering at the edges. With the kind of head angle a short rider really needs, these standard forks produce dull steering.
This is how racing fashion, created by images of Tour de France and the like, lumbers the ordinary enthusiast with an invidious choice of toe overlap or an uncomfortable slow-steering bike.
My agenda is to make toe overlap less acceptable in the marketplace, which will cause bike manufacturers to demand from their component suppliers the shorter stems and greater fork offsets with which they can produce bikes that give shorter, older riders the best possible performance without this trait. These bikes will necessarily look slightly different, but they'll work just fine. At the moment the only way you can have that is with a full custom build, including custom stem and fork, which means steel or titanium, with either a weight or a price penalty, or both.