by dr nosh » Thu Jan 29, 2009 9:11 pm
Front :
Left fork if disk brake fitted - Remove 1 x 6mm bolt. Replace with longer bolt (approx 4mm longer). Use to secure LH stay. Use threadlock and flat washer.
If disk not fitted, for both forks, use a plastic bracket from a seat post mounted rear light. Seat post is about 30mm dia, fork leg about 35mm dia. Use a longer bolt, 5mm x 35, with head on the inside. Use 2 nuts, 1 plain to fix clip securely, then use protruding end to hold mudguard stay. Use 2nd nut (nylock) to secure. (Or use threadlock and flat washer.)
Top bracket of mudguard. If the fork has U shaped section cast into both legs (most have) then you can bolt straight into the hole in this. Use 6mm bolt, washer both sides and nyloc nut on the rear.
Rear :
Use bridge clip to fix top of mudguard. Use nyloc nut or threadlock on the 6mm bolt.
Lower front. Use zip tie (cable tie) to secure to stay bridge.
Stays :
L/H. You might find an unused 5mm threaded hole in the LH dropout. Again use a longer bolt with head cut off and 3 nuts, thread into frame and use 1 as a locknut to hold headless bolt in place. Loosly run 2nd nut down thread. Form L/H stay to clear disc caliper and over stud that you have just fitted. Fit 3rd nut and then use nut 2 and 3 tightened together to secure L/H stay.
R/H. Convention mudguard fitting technique. 5mm bolt. Probably threaded rear dropout lug.
Hope this helps.
Ride It Like you stole It