gregoryoftours wrote:Alu frames can be cold set to a certain degree, I guess it's because they are alu alloy not 100% alu, but it will weaken them somewhat and is a risk.
- Also bike shops regularly bend alu derailleur hangers back into line. It's going to be weaker but it may be possible.
I (almost) destroyed the dropout on an aluminium mountain bike 4 years ago - In smallest ring, going over rough ground rear mech wrapped itself and tore out of hanger, also bending it. I annealed it and gently bent it back straight. The hole for the mech was oval and had a destroyed thread - This I fixed by using some lumiweld rod, again heated with a blowlamp (and dripped a bit on my knee as well OUCH!)
I then drilled and tapped the hanger, and the dropout/hanger gave good service for 4 years, and I gave the frame away recently, so it may continue for more years.
Annealing aluminium alloy....... a trick I remembered from my school days: Rub a bar of soap on the aluminium, heat aluminium with blowlamp until the soap goes black, and allow the aluminium to cool (ie don't quench it). Bend to shape gently. If, during the process the alloy seems reluctant to bend this MAY mean it will be close to fracture, so repeat the process. It certainly worked for this job.
You'll need to find out if the frame's bent (hopefully it's just a wheel dish problem). If the frame is bent it may be worth annealing before attempting to bend.